CX 400 electro-hydraulic press KTK

KTK, in collaboration with AHP and TM-Solutions, has developed a ground­breaking crimping press that redefines the crimping process. Until now, the quality of the crimp connection was heavily dependent on the crimp height and width, which were determined by the eccentric motion of traditional crimping press technology. But now, with our new electro­hydraulic tech­nology, we are setting a new standard.

  • Weight approx. 350 kg
  • Dimensions 1020 x 454 x 560 mm [H x W x D]
  • Max. pushing force 400 kN [40 t]
  • Max. pulling force 300 kN [30 t]
  • Stroke max. 60 mm
  • Rapid traverse speed 70 mm/s [max. 100 kN]
  • Working speed 16 mm/s [max. 400 kN]
  • Shut height min. 165 mm [variable adjustment]
  • Noise level max. 62 dB
  • Stroke tolerance ±0.01 mm [adjustable]
  • Maintenance-free electro-hydraulic drive with freely programmable control [Eaton/Beckhoff]
  • Individually adjustable stroke [travel, force & time]

Information

  • 7” display with piece and batch size counter
  • Error analysis and multilingual
  • OPC UA capable
  • 100 memory slots for custom recipes to optimize cycle times and crimp results
  • Split-cycle, recrimping, and dwell times as subroutines
  • JSW & JSWQ [Stroke = 50 mm]
  • JS, JSQ & J4D [Stroke = 40 mm] -> additional adapter plate and tool holder
  • Die holders for JHY, WDT, and Klauke
  • Automatic shutdown upon exceeding the preset crimp force
  • Mandatory sequence control following an error
  • Safety and/or two-hand control optionally available
  • Multiple password-protected user accounts for different access rights and applications
  • Various operating modes for production and setup

Analysis

  • Integrated crimp force monitoring for evaluating crimps and detecting defective contacts

Visual

  • Color-coding to indicate operating modes and the current position of the tools within the cycle

Customer-oriented

  • Customized designs and functions available upon request